Machine Automation Controllers

NJ series

NJ series

The NJ Series controller incorporates an Intel processor proven for harsh industrial environments with fan-free operation and runs under RTOS, a real time operating system. It is scalable with a choice of 4, 8, 16, 32 and 64 axis CPUs. A cycle time of less than 500 µs can be achieved for applications of up to 32 axes. The NJ Series is a Machine Controller for Sequence and Motion functionality and offers CPU units with Robotics function and SQL Client.

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Integrated Safety

Integrated Safety

The Sysmac automation platform integrates the safety solution within our one connection and one software concept. One connection is realised through the use of Safety over EtherCAT - FSoE - protocol. The one software is achieved by using the Sysmac Studio for configuration, programming and maintenance. The NX safety system consists of safety controller and safety I/O units.

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Software

Software

Sysmac Studio provides an integrated development environment to set up, program, debug, and maintain NJ-series Controllers and all other Sysmac devices, as well as EtherCAT slaves.

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NJ series

Description
Task
Software
Programming
Standard programming
Program capacity
Built-in port
Number of axes
Motion control
Local I/O
Remote I/O

Complete and robust machine automation

The heart of the new automation platform is the Sysmac NJ 5 machine automation controller. A completely redesigned hardware system with a powerful Intel® Atom™ processor proven for harsh environments shifts from a rigid ASIC based architecture to an adaptable and scalable software centric design. This ultra-compact market leading technology gives you ultimate flexibility without compromising on the traditional reliability and robustness that you have come to expect from Omron PLC's.

Features

Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.

Key Features:
Advanced motion features
CPU performance
Quick response to customer needs
Unique application solutions

Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.

 
Key Features:
• Logic simulation
• Motion simulation 
• Stable operation and reliability
• Quick and predictable start-up time


Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.

Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic


Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.

Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port

Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.

Industry Standards and Global Conformance

Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.


Accessories

 

 Wireless LAN units

 

NS HMI Series

 

EtherNET Cables

EtherNET accessories

Software

Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.


  • NJ5 series Machine Controller with Sequence and Motion functionality
  • Multi-tasking program
  • Sysmac Studio
  • Ladder, Structured Text, In-Line ST
  • IEC 61131-3, PLCopen Function Blocks for Motion Control
  • 20 MB
  • EtherNet/IP, EtherCAT, USB 2.0
  • 64, 32, 16
  • Axis groups interpolation and single axis moves, Electronic cams and gearboxes, Direct position control for axis and groups
  • CJ series units
  • NX IO units/EtherCAT

NJ series

Description
Task
Software
Programming
Standard programming
Program capacity
Built-in port
Number of axes
Motion control
Local I/O
Remote I/O

NJ machine controller with integrated Robotic functions

The NJ Robotics controller is the core of the system architecture which uses the EtherCAT bus to provide the highest motion performance for demanding packaging applications.
The controller is able to control up to 8 robots by providing independent or synchronized movements with the others motion devices installed in the machine, such as single servo axis or group of axes.
The integration of the NJ-Robotics controller with the G5 servo systems allows you to achieve the maximum throughput in your Pick & Place applications by taking all the advantages provided by and the kinematics structure of the Delta robots.
The synchronization with multiple conveyors can be realized very easily by using specific commands which have been specially developed to optimize the cycle time of the Pick & Place applications that use Delta robots.

Features

Robotics functions
In addition to the standard NJ functions, the Robotics CPU provides a set of specific function blocks to control multiple delta robots machine. The system allows to define the kinematics parameters to control any kind of Delta-3 robot, with or without rotational axis, and you can even create dedicated user coordinate systems to simplify the programming. The performance of the Pick & Place trajectories and any related synchronization with the conveyors can be optimized thanks to smart time-based motion commands developed specifically to match the widest through-put needs.
Key features:
• Integrated Delta Robot control
• Control of up to 8 Delta robots in 2 ms/ 4 Delta robots in 1 ms
• Conveyor tracking function
• Automatic workspace check

 

Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.

Key Features:
Advanced motion features
CPU performance
Quick response to customer needs
Unique application solutions

Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.

 
Key Features:
• Logic simulation
• Motion simulation
• Stable operation and reliability
• Quick and predictable start-up time


Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.

Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic


Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.

Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port

Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.

Industry Standards and Global Conformance

Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.


Accessories

Wireless LAN units

 

NS HMI Series

 

EtherNET Cables

EtherNET accessories

Software

Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.


  • NJ5 series Machine Controller with Sequence, Motion and Robotics functionality
  • Multi-tasking program
  • Sysmac Studio
  • Ladder, Structured Text, In-Line ST
  • IEC 61131-3, PLCopen Function Blocks for Motion Control
  • 20 MB
  • EtherNet/IP, EtherCAT, USB 2.0
  • 64, 32, 16
  • Axis groups interpolation and single axis moves, Electronic cams and gearboxes, Direct position control for axis and groups, Up to 8 Delta Robot control
  • CJ series units
  • NX IO units/EtherCAT

NJ series

Description
Task
Software
Programming
Standard programming
Program capacity
Built-in port
Number of axes
Motion control
Local I/O
Remote I/O

NJ machine controller with SQL Client functionality

The DB Connection function allows the NJ Machine Controller to directly access SQL Database on a server connected to the built-in EtherNet/IP port by executing DB instructions

• DB Connection services to insert, update, select to/from relational database
• Oracle Database of Oracle Corporation and SQL Server of Microsoft Corporation are supported
• No additional software, hardware or Server Middleware is required
• A single NJ-series CPU Unit can access up to three databases on up to three servers
• Log File of special instructions and processing into SD Card
• Fail-Safe design against information exchange error or power interruption: data can be spool into non volatile memory

Features

Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.

Key Features:
Advanced motion features
CPU performance
Quick response to customer needs
Unique application solutions

Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.

 
Key Features:
• Logic simulation
• Motion simulation 
• Stable operation and reliability
• Quick and predictable start-up time


Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.

Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic


Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.

Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port

Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.

Industry Standards and Global Conformance

Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.


Accessories

 

 Wireless LAN units

 

NS HMI Series

 

EtherNET Cables

EtherNET accessories

Software

Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.


  • NJ5 series Machine Controller with Sequence, Motion and SQL client functionality
  • Multi-tasking program
  • Sysmac Studio
  • Ladder, Structured Text, In-Line ST
  • IEC 61131-3, PLCopen Function Blocks for Motion Control
  • 20 MB
  • EtherNet/IP, EtherCAT, USB 2.0
  • 64, 32, 16
  • Axis groups interpolation and single axis moves, Electronic cams and gearboxes, Direct position control for axis and groups
  • CJ series units
  • NX IO units/EtherCAT

NJ series

Description
Task
Software
Programming
Standard programming
Program capacity
Built-in port
Number of axes
Motion control
Local I/O
Remote I/O

NJ machine controller with SQL Client functionality

The DB Connection function allows the NJ Machine Controller to directly access SQL Database on a server connected to the built-in EtherNet/IP port by executing DB instructions

• DB Connection services to insert, update, select to/from relational database
• Oracle Database of Oracle Corporation and SQL Server of Microsoft Corporation are supported
• No additional software, hardware or Server Middleware is required
• A single NJ-series CPU Unit can access up to three databases on up to three servers
• Log File of special instructions and processing into SD Card
• Fail-Safe design against information exchange error or power interruption: data can be spool into non volatile memory

Features

Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.

Key Features:
Advanced motion features
CPU performance
Quick response to customer needs
Unique application solutions

Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.

 
Key Features:
• Logic simulation
• Motion simulation 
• Stable operation and reliability
• Quick and predictable start-up time


Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.

Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic


Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.

Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port

Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.

Industry Standards and Global Conformance

Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.


Accessories

 

 Wireless LAN units

 

NS HMI Series

 

EtherNET Cables

EtherNET accessories

Software

Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.


  • NJ3 series Machine Controller with Sequence and Motion functionality
  • Multi-tasking program
  • Sysmac Studio
  • Ladder, Structured Text, In-Line ST
  • IEC 61131-3, PLCopen Function Blocks for Motion Control
  • 20 MB
  • EtherNet/IP, EtherCAT, USB 2.0
  • 64, 32, 16
  • Axis groups interpolation and single axis moves, Electronic cams and gearboxes, Direct position control for axis and groups, Up to 8 Delta Robot control
  • CJ series units
  • NX IO units/EtherCAT

Integrated Safety

Description

Integrated safety into machine automation

The Sysmac automation platform integrates the safety solution within our one connection and one software concept. One connection is realised though the use of Safety over EtherCAT - FSoE - protocol. The one software is achieved by using the Sysmac Studio for configuration, programming and maintenance. The NX safety system consists of safety controller and safety I/O units. Both the safety controller and safety I/O can be freely distributed in an I/O rack throughout the network, mixing them in any combination with standard NX I/O.
• The safety controller meets Category 4, PLe according to the EN ISO 13849-1 and SIL3 according to the IEC 61508
• Up to 8 safety input points per unit
• Safety Function Blocks conforming with IEC 61131-3 standard programming
• PLCopen Function Blocks for safety
• Integration in one software, Sysmac Studio


  • NX Safety Control

Software

Description

One Machine Software

Created to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface. This advanced tool drives the powerful new NJ-series machine automation controller giving you total control of the entire machine with one single and easy to use software. Network configuration, motion control, sequencing, machine monitoring and simulation are some of the key features integrated into the Sysmac Studio software package. One software to control and configure the entire machine with a single connection gives you the power and efficiency to develop and create like never before.


  • Sysmac studio

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