DPHI Co.

Automation Systems

Machine Automation Controllers

Machine Automation Controllers

Complete machine control through one connection and one software is how we define the new Sysmac machine control. Our new machine automation controller - NJ - that integrates motion, sequencing and network, a new software - Sysmac Studio - that includes configuration, programming, simulation and monitoring plus a fast machine network -EtherCAT - to control motion, vision, sensors and actuators, Sysmac is a powerful and robust ONE automation platform.

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Programmable Logic Controllers

Programmable Logic Controllers

Complete machine control through one connection and one software is how we define the new Sysmac machine control. Our new machine automation controller - NJ - that integrates motion, sequencing and network, a new software - Sysmac Studio - that includes configuration, programming, simulation and monitoring plus a fast machine network -EtherCAT - to control motion, vision, sensors and actuators, Sysmac is a powerful and robust ONE automation platform.

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Remote I/O

Remote I/O

Open, smart and seamless. Omron offers open networks such as DeviceNet and PROFIBUS-DP that allow easy integration in existing installations and ensure compatibility with third party systems. We also offer Compobus/S, Omron proprietary sensor/actuator bus, for cost efficient, fast and program-less configuration.

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Human Machine Interfaces

Human Machine Interfaces

Omron HMIs, the difference is clear! Perfection in image clarity and unparalleled reliability have been the driving force behind our success. For over two decades Omron has been a leading global supplier of Human Machine Interface solutions and industrial touch-screens. Our range includes the NS-series scalable HMI, the NB-series compact touch screens and the NT function-key type. With this wide range of HMI solutions we can match the best product to your application. Needless to say, perfect synergy is achieved when using Omron PLCs, motion and networks.

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Software

Software

Software Our software solutions reduce complexity by providing an integrated environment enabling users to design a modular automation system. Our concept is to provide 'One Software' that is simple and easy to use. Through Smart Components our software embeds advanced knowledge to speed up the entire process: development, commissioning and maintenance.

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Interesting to know

We have launched another attractive and multi-functional TC controller in DIN Rail format with removable socket. The E5DC with a single loop follows the outstanding control performance of the E5_C... Read more...

Compact PLC Series

Maximum digital I/O points
Execution time. (bit instructions)
Program memory
Data memory
Special functions
Communications

The economic machine controller

Our CP1E series offers all functionality you need to control relatively simple applications, including outstanding positioning capability. All CP1E CPUs offer high-speed USB for quick programming. The “Easy Input Editor” software feature allows faster programming by using an intuitive ladder editor to create an organized application program. The CP1E series comes in two different types: CP1E-E is the most economical, while the CP1E-N has a built-in real-time clock, motion control capabilities, and a serial port to connect an HMI, barcode reader, or other serial device. Several optional units are available to increase the functionality. As the CP1E series shares the same architecture as the CP1L, CP1H, CJ, and CS series, programs are compatible for memory allocations and instructions.


Specifications

 

CP1E CPU

Digital input

Digital output

Max. I/O points (incl. expansions)

Communication ports

Input/output functions

Output type

Power supply

Expandability

Program capacity

Data memory capacity

Logic execution speed

Order code

E-type with 10 I/O points

6

4

10

-

5 Encoder inputs (10 kHz)
4 Interrupts/counters

Relay

84 to 264 VAC

-

2K steps

2K words

1.19 μs

CP1E-E10DR-A

20.4 to 26.4 VDC

CP1E-E10DR-D

Transistor
(sinking)

CP1E-E10DT-D

Transistor (sourcing)

CP1E-E10DT1-D

E-type with 14 I/O points

8

6

14

6 Encoder inputs
(10 kHz)
6 Interrupts/counters

Relay

84 to 264 VAC

CP1E-E14SDR-A

E-type with 20 I/O points

12

8

20

CP1E-E20SDR-A

E-type with 30 I/O points

18

12

150

Up to
3 expansion units

CP1E-E30SDR-A

E-type with 40 I/O points

24

16

160

CP1E-E40SDR-A

N-type with 14 I/O points

8

6

14

RS-232C port

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

-

8K steps

8K words

CP1E-N14DR-A

20.4 to 26.4 VDC

CP1E-N14DR-D

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

CP1E-N14DT-D

Transistor (sourcing)

CP1E-N14DT1-D

N-type with 20 I/O points

12

8

20

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

CP1E-N20DR-A

20.4 to 26.4 VDC

CP1E-N20DR-D

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

CP1E-N20DT-D

Transistor (sourcing)

CP1E-N20DT1-D

NA-type with 20 I/O points and analog
I/O

12

8

140

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 analog inputs
(1/6,000)
1 analog output
(1/6,000)

Relay

84 to 264 VAC

Up to
3 expansion units

CP1E-NA20DR-A

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)
2 analog inputs
(1/6,000)
1 analog output
(1/6,000)

Transistor
(sinking)

20.4 to 26.4 VDC

CP1E-NA20DT-D

Transistor (sourcing)

CP1E-NA20DT1-D

N-type with 30 I/O points

18

12

150

RS-232C port

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

Up to
3 expansion units

8K steps

8K words

1.19 μs

CP1E-N30DR-A

20.4 to 26.4 VDC

CP1E-N30DR-D

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

CP1E-N30DT-D

Transistor (sourcing)

CP1E-N30DT1-D

RS-232C port
RS-485 port (half-duplex)

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

CP1E-N30S1DR-A

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

20.4 to 26.4 VDC

CP1E-N30S1DT-D

Transistor (sourcing)

CP1E-N30S1DT1-D

N-type with 40 I/O points

24

16

160

RS-232C port

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

CP1E-N40DR-A

20.4 to 26.4 VDC

CP1E-N40DR-D

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor (sinking)

CP1E-N40DT-D

Transistor (sourcing)

CP1E-N40DT1-D

RS-232C port
RS-485 port (half-duplex)

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

CP1E-N40S1DR-A

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

20.4 to 26.4 VDC

CP1E-N40S1DT-D

Transistor (sourcing)

CP1E-N40S1DT1-D

N-type with 60 I/O points

36

24

180

RS-232C port

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

CP1E-N60DR-A

20.4 to 26.4 VDC

CP1E-N60DR-D

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

CP1E-N60DT-D

Transistor (sourcing)

CP1E-N60DT1-D

RS-232C port
RS-485 port (half-duplex)

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)

Relay

84 to 264 VAC

CP1E-N60S1DR-A

6 Encoder inputs
(2 × 100 kHz,
4 × 10kHz)
2 Pulse outputs (100 kHz)

Transistor
(sinking)

20.4 to 26.4 VDC

CP1E-N60S1DT-D

Transistor (sourcing)

CP1E-N60S1DT1-D

Note: The CP1E E-type has no real-time clock and therefore no battery. The N/NA-type has one optional battery for the real-time clock.
The CP1E-N/NA-type has 6 Interrupts/counters.
The CP1E-NxxS1 CPU types do not support serial option boards.

Accessories

Type

Remarks

Order code

USB programming cable

A-type male to B-type male (length: 1.8 m)

CP1W-CN221

RS-232C option board

D-Sub, 9 pins, female (15 m max.)

CP1W-CIF01

RS-422A/485 option board

Terminal block (50 m max.)

CP1W-CIF11

RS-422A/485 (isolated) option board

Terminal block (500 m max.)

CP1W-CIF12

Ethernet option board

100/10Base-TX (Auto-MDIX)

CP1W-CIF41

Analog I/O option board (only for models supporting option board)

2 inputs, 0 to 10 V/0 to 20 mA

CP1W-ADB21

2 outputs, 0 to 10 V

CP1W-DAB21V

2 inputs, 0 to 10 V/0 to 20 mA + 2 outputs 0 to 10 V

CP1W-MAB221

Battery for CP1E-N/NA type

To retain time of clock

CP1W-BAT01

Downloads

 

en fa Title

 

Manual

- CP1E Users Manual
- CP1E CPU Users Manual
- CP1E Instructions Reference Manual
- CP1E/CP1L Getting Started Guide
- CS/CJ/CP/NSJ Communications Commands Reference Manual

 

Brochure

- CP1 Series Product Brochure
- CP1E Product Brochure

 

Datasheets

- CP1E Datasheet
- XS5/XS6 Industrial Ethernet Cables Datasheet

  • 180
  • 1.19 us
  • 2 or 8k steps
  • 2 or 8k words
  • Six high speed inputs, two pulse outputs, up to two serial ports
  • Ethernet, Serial, DeviceNet, PROFIBUS-DP, CompoBus/S

Compact PLC Series

Maximum digital I/O points
Execution time. (bit instructions)
Program memory
Data memory
Special functions
Communications

Best in class compact machine controller

When it comes to controllers for compact machines, our CP1L series offers the compactness of a micro-PLC with the capabilities of a modular PLC. It provides all the functionality you need to control your machine, including outstanding positioning capability. On top of this some CP1L models have an embedded Ethernet port with socket services functionality to give you flexible connectivity for monitoring, operating, logging and remote access. The CP1L is completed with a range of optional boards for serial communication or analogue I/O and further expansion units in case more I/O is needed. As the CP1L series shares the same architecture as the CP1H, CJ1, and CS1 series, programs are compatible for memory allocations and instructions.


  • 180
  • 0.55 us
  • 10 Ksteps
  • 32 Kwords
  • Four 100 kHz counter inputs, two 100 kHz pulse outputs, two optional serial ports
  • Ethernet, Serial, DeviceNet, PROFIBUS-DP, CompoBus/S

Compact PLC Series

Maximum digital I/O points
Execution time. (bit instructions)
Program memory
Data memory
Special functions
Communications

Fastest compact machine controller

Designed for compact machines, the CP1H is the advanced high-speed all-in-one compact PLC. Four high-speed counters and four pulse outputs are ideal for multi-axis positioning control. The CP1H-XA comes with four analogue inputs and two analogue outputs built-in. This makes it suitable for simple loop control, using the PLC's advanced PID control function with auto-tuning. The CP1H can be expanded with different I/O and supports up to two CJ1W special I/O units. This means that it is open to popular fieldbuses and supports most communication units of the CJ series.


  • 320
  • 0.1 us
  • 20 Ksteps
  • 32 Kwords
  • CPUs with built-in pulse I/O and analog I/O. Expansion by CJ1 special I/O
  • Ethernet, Serial, Controller Link, DeviceNet, PROFIBUS-DP, CAN, CompoBus/S

Modular PLC Series

Maximum I/O capacity
Execution time (bit instructions)
Program memory
Data memory
Special functions
Communications

The entry-level modular PLC with a big potential

The smallest members of the CJ1 family are fully upward-compatible to the CJ1G/H and CS1 series regarding instruction set, communication commands and memory organisation. Now even small machines can be built in a consistently modular way, reducing the cost to enhance, expand or customise machines without a complete redesign of the control system.
Entry-level modular PLC, compatible with CJ1G/H-series
CPUs with built-in pulse I/O for fast and easy motion control, or with Ethernet interface for easy integration.
IEC 61131-3 Structured Text programming, extensive function block libraries
Transparent communication routing through different networks
CompactFlash memory card slot for data storage and program exchange.


  • 640
  • 0.10 μs
  • 5 to 20K steps
  • 32K words
  • Compact size, Built-in ethernet, Built-in pulse I/O
  • Ethernet, EtherNet/IP, Controller Link, DeviceNet, PROFIBUS-DP, PROFINET, ModBus, CompoNet, CompoBus/S, CAN (freely configurable)

Modular PLC Series

Maximum I/O capacity
Execution time (bit instructions)
Program memory
Data memory
Special functions
Communications

Integrated Loop Control and Sequence Control

An engine for controlling process variables (e.g., temperature, pressure, flowrate) is built into the CPU Unit together with the engine for executing sequence control, delivering high-speed sequence control and high-speed, advanced loop control in a single Unit.

• Function block programming for easy engineering
• Seamless integration of sequence control and loop control
• HMI windows can be simply generated from function blocks automatically
• Control functions have the added ability to control multiple loops
• Consolidating the proven CS series loop-control technology
• Effective maintenance functions
• Low-cost solution for controlling multiple loops


  • 1280
  • 0.04 μs
  • 10 to 60 Ksteps
  • 128 Kwords
  • Loop-control CPU unit, Built-in gradient algorithm, Large program capacity
  • Ethernet, EtherNet/IP, Controller Link, DeviceNet, PROFIBUS-DP, PROFINET, ModBus, CompoNet, CompoBus/S, CAN (freely configurable)

Modular PLC Series

Maximum I/O capacity
Execution time (bit instructions)
Program memory
Data memory
Special functions
Communications

CJ2M for basic machine automation

The CJ2M Series is ideal for packaging and general machine automation needs. Connectivity is assured thanks to the built-in USB port and the choice of Ethernet and RS-232C/422/485 interfaces on the CPU.

• Always accessible through standard USB port
• Standard Ethernet port with EtherNet/IP Data Link function
• Wide range of program capacities from 5K steps to 60K steps
• Serial option board
• Dedicated function block memory ensures efficient execution of function block software modules


  • 2560
  • 0.04 μs
  • 5 to 60K steps
  • 64 to 160 Kwords
  • USB port standard, Built-in EtherNet/IP port, High-speed I/O units, Option board plug-in, Structures and arrays, Tag data links, Large program capacity, Function Block memory
  • Ethernet, EtherNet/IP, Controller Link, DeviceNet, PROFIBUS-DP, PROFINET, ModBus, CompoNet, CompoBus/S, CAN (freely configurable)

Rack PLC Series

Maximum digital. I/O points
Execution time. (bit instructions)
Program memory
Data memory
Special functions
Communications

Suitable for any job: the rack-based PLC with over 200 types of I/O units

CS1 is Omron's most extensive PLC family, with a maximum capacity of 5120 'local' digital I/Os. Up to 7 expansion racks can be connected to a single CPU rack, bringing the maximum number of I/O units to 80. Any combination from over 200 models of digital I/Os, analog I/Os, control units and communication units can be mounted in any order. The huge instruction set and function block library allow you to write very compact programs, using any mix of IEC 61131-3 Structured Text and ladder language.

• Fast CPUs with large program capacity
• Extensive choice of special function units for motion- and temperature control, and special communication processing
• IEC 61131-3 Structured Text programming, extensive function block libraries
• CompactFlash memory card slot for data storage and program exchange
• Easy migration from C200H systems; re-use your existing I/Os


  • 960 - 5120
  • 0.04 / 0.02 µs. (G-type/H-type)
  • 10 - 250 kSteps
  • 64 - 448 KWords
  • Loop control CPUs, Dedicated Units for Motion control, Temperature control, User-defined communication
  • Ethernet, Controller Link, serial, DeviceNet, PROFIBUS-DP, CAN, CompoBus/S

Rack PLC Series

Maximum digital. I/O points
Execution time. (bit instructions)
Program memory
Data memory
Special functions
Communications

The dual-redundant PLC system for never-fail control

CS1D adds a number of dual-redundancy options to the well-proven CS1 architecture to ensure around-the-clock operation without minimal downtime. Duplex CPUs, with or without loop control functions, are continuously cross-checked for errors, without the need for special programs to be written by the user. An even simpler way to increase system availability is to use dual power supply units. Hot swapping of CPUs, power supplies and I/O units allow system maintenance with little or no process interruption.

Choose the level of redundancy needed; CPU, power supply, communication
No special programming or software tools required
Hot-swapping of I/O units
All standard CS1 I/O units can be mounted
Ideal for control of power generators, water supply utilities, 24/7 production.


  • 960 - 5120
  • 0.04 / 0.02 µs
  • 10 - 250 kSteps
  • 64 - 448 KWords
  • Dual-redundancy, Loop control CPUs, Hot-swapping
  • Ethernet, Controller Link (duplex/optical ring), Serial, DeviceNet, PROFIBUS-DP, CAN, CompoBus/S

NJ3

Description

Integrated safety into machine automation

The Sysmac automation platform integrates the safety solution within our one connection and one software concept. One connection is realised though the use of Safety over EtherCAT - FSoE - protocol. The one software is achieved by using the Sysmac Studio for configuration, programming and maintenance. The NX safety system consists of safety controller and safety I/O units. Both the safety controller and safety I/O can be freely distributed in an I/O rack throughout the network, mixing them in any combination with standard NX I/O.
• The safety controller meets Category 4, PLe according to the EN ISO 13849-1 and SIL3 according to the IEC 61508
• Up to 8 safety input points per unit
• Safety Function Blocks conforming with IEC 61131-3 standard programming
• PLCopen Function Blocks for safety
• Integration in one software, Sysmac Studio


  • NX Safety Control

NJ5

Description

One Machine Software

Created to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface. This advanced tool drives the powerful new NJ-series machine automation controller giving you total control of the entire machine with one single and easy to use software. Network configuration, motion control, sequencing, machine monitoring and simulation are some of the key features integrated into the Sysmac Studio software package. One software to control and configure the entire machine with a single connection gives you the power and efficiency to develop and create like never before.


  • Sysmac studio

Modular PLC Series

Maximum I/O capacity
Execution time (bit instructions)
Program memory
Data memory
Special functions
Communications

CJ2H for high speed, high capacity

The CJ2H series is ideal for advanced machine automation needs, such as those required in image processing inspection of electrical components and high speed sorting on conveyors.
CJ2H has special instructions that provide direct data access to high-speed analog I/O units and serial communication units. Position Control units can be synchronised for coordinated control of up to 20 axes.



• Always accessible through standard USB support
• Standard Ethernet port with EtherNet/IP Data Link function
• High program capacity of up to 400K steps
• Higher precision for machine operation and processing quality
• Immediate refreshing of basic I/O ensures real-time processing
• High data memory capacity of up to 832K words


  • 2560
  • 0.016 μs
  • 50 to 400K steps
  • 160 to 832 Kwords
  • USB port standard, Built-in EtherNet/IP port, High-speed I/O units, Structures and arrays, Tag data links, Synchronous I/O, Extra Large program capacity
  • Ethernet, EtherNet/IP, Controller Link, DeviceNet, PROFIBUS-DP, PROFINET, ModBus, CompoNet, CompoBus/S, CAN (freely configurable)

NJ1

8-ch Analog Input Module

Sysmac controller – NJ1 Series

The NJ1 series is a new Sysmac controller for logic sequence and motion control aimed for compact machines.

 

• Fastest cycle time: 1 ms

• Number of axes: 2

• Synchronized motion core

• Functions: Logic sequence, Motion and Database connection

• Database direct connection in V2.0 is expanded with stored procedure calls and secure communications functionality

• Database direct connection: SQL client for server Microsoft SQL, Oracle, IBM DB2, MySQL, Firebird, PostgreSQL

• Multi-tasking

• Built-in EtherCAT and EtherNet/IP ports

• DB connection: SQL client for Microsoft SQL server, Oracle, IBM DB2, MySQL, Firebird

• EtherCAT Ring topology is supported to maintain communications and control in case of a broken cable or device failure


Downloads

 

Datasheets

 Datasheet

NJ1

8-ch Analog Input Module

Sysmac controller – NJ1 Series

The NJ1 series is a new Sysmac controller for logic sequence and motion control aimed for compact machines.

 

• Fastest cycle time: 1 ms

• Number of axes: 2

• Synchronized motion core

• Functions: Logic sequence, Motion and Database connection

• Database direct connection in V2.0 is expanded with stored procedure calls and secure communications functionality

• Database direct connection: SQL client for server Microsoft SQL, Oracle, IBM DB2, MySQL, Firebird, PostgreSQL

• Multi-tasking

• Built-in EtherCAT and EtherNet/IP ports

• DB connection: SQL client for Microsoft SQL server, Oracle, IBM DB2, MySQL, Firebird

• EtherCAT Ring topology is supported to maintain communications and control in case of a broken cable or device failure


Downloads

 

Datasheets

 Datasheet

NJ1

8-ch Analog Input Module

Sysmac controller – NJ1 Series

The NJ1 series is a new Sysmac controller for logic sequence and motion control aimed for compact machines.

 

• Fastest cycle time: 1 ms

• Number of axes: 2

• Synchronized motion core

• Functions: Logic sequence, Motion and Database connection

• Database direct connection in V2.0 is expanded with stored procedure calls and secure communications functionality

• Database direct connection: SQL client for server Microsoft SQL, Oracle, IBM DB2, MySQL, Firebird, PostgreSQL

• Multi-tasking

• Built-in EtherCAT and EtherNet/IP ports

• DB connection: SQL client for Microsoft SQL server, Oracle, IBM DB2, MySQL, Firebird

• EtherCAT Ring topology is supported to maintain communications and control in case of a broken cable or device failure


Downloads

 

Datasheets

 Datasheet

NJ1

8-ch Analog Input Module

Sysmac controller – NJ1 Series

The NJ1 series is a new Sysmac controller for logic sequence and motion control aimed for compact machines.

 

• Fastest cycle time: 1 ms

• Number of axes: 2

• Synchronized motion core

• Functions: Logic sequence, Motion and Database connection

• Database direct connection in V2.0 is expanded with stored procedure calls and secure communications functionality

• Database direct connection: SQL client for server Microsoft SQL, Oracle, IBM DB2, MySQL, Firebird, PostgreSQL

• Multi-tasking

• Built-in EtherCAT and EtherNet/IP ports

• DB connection: SQL client for Microsoft SQL server, Oracle, IBM DB2, MySQL, Firebird

• EtherCAT Ring topology is supported to maintain communications and control in case of a broken cable or device failure


Downloads

 

Datasheets

 Datasheet

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