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Automation Systems
Complete machine control through one connection and one software is how we define the new Sysmac machine control. Our new machine automation controller - NJ - that integrates motion, sequencing and network, a new software - Sysmac Studio - that includes configuration, programming, simulation and monitoring plus a fast machine network -EtherCAT - to control motion, vision, sensors and actuators, Sysmac is a powerful and robust ONE automation platform.
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Complete machine control through one connection and one software is how we define the new Sysmac machine control. Our new machine automation controller - NJ - that integrates motion, sequencing and network, a new software - Sysmac Studio - that includes configuration, programming, simulation and monitoring plus a fast machine network -EtherCAT - to control motion, vision, sensors and actuators, Sysmac is a powerful and robust ONE automation platform.
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Open, smart and seamless. Omron offers open networks such as DeviceNet and PROFIBUS-DP that allow easy integration in existing installations and ensure compatibility with third party systems. We also offer Compobus/S, Omron proprietary sensor/actuator bus, for cost efficient, fast and program-less configuration.
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Omron HMIs, the difference is clear! Perfection in image clarity and unparalleled reliability have been the driving force behind our success. For over two decades Omron has been a leading global supplier of Human Machine Interface solutions and industrial touch-screens. Our range includes the NS-series scalable HMI, the NB-series compact touch screens and the NT function-key type. With this wide range of HMI solutions we can match the best product to your application. Needless to say, perfect synergy is achieved when using Omron PLCs, motion and networks.
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Software Our software solutions reduce complexity by providing an integrated environment enabling users to design a modular automation system. Our concept is to provide 'One Software' that is simple and easy to use. Through Smart Components our software embeds advanced knowledge to speed up the entire process: development, commissioning and maintenance.
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The economic machine controller
Our CP1E series offers all functionality you need to control relatively simple applications, including outstanding positioning capability. All CP1E CPUs offer high-speed USB for quick programming. The “Easy Input Editor” software feature allows faster programming by using an intuitive ladder editor to create an organized application program. The CP1E series comes in two different types: CP1E-E is the most economical, while the CP1E-N has a built-in real-time clock, motion control capabilities, and a serial port to connect an HMI, barcode reader, or other serial device. Several optional units are available to increase the functionality. As the CP1E series shares the same architecture as the CP1L, CP1H, CJ, and CS series, programs are compatible for memory allocations and instructions.
Manual
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CP1E Users Manual |
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CP1E CPU Users Manual |
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CP1E Instructions Reference Manual |
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CP1E/CP1L Getting Started Guide |
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CS/CJ/CP/NSJ Communications Commands Reference Manual |
Brochure
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CP1 Series Product Brochure |
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CP1E Product Brochure |
Datasheets
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CP1E Datasheet |
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XS5/XS6 Industrial Ethernet Cables Datasheet |
Best in class compact machine controller
When it comes to controllers for compact machines, our CP1L series offers the compactness of a micro-PLC with the capabilities of a modular PLC. It provides all the functionality you need to control your machine, including outstanding positioning capability. On top of this some CP1L models have an embedded Ethernet port with socket services functionality to give you flexible connectivity for monitoring, operating, logging and remote access. The CP1L is completed with a range of optional boards for serial communication or analogue I/O and further expansion units in case more I/O is needed. As the CP1L series shares the same architecture as the CP1H, CJ1, and CS1 series, programs are compatible for memory allocations and instructions.
Fastest compact machine controller
Designed for compact machines, the CP1H is the advanced high-speed all-in-one compact PLC. Four high-speed counters and four pulse outputs are ideal for multi-axis positioning control. The CP1H-XA comes with four analogue inputs and two analogue outputs built-in. This makes it suitable for simple loop control, using the PLC's advanced PID control function with auto-tuning. The CP1H can be expanded with different I/O and supports up to two CJ1W special I/O units. This means that it is open to popular fieldbuses and supports most communication units of the CJ series.
The entry-level modular PLC with a big potential
The smallest members of the CJ1 family are fully upward-compatible to the CJ1G/H and CS1 series regarding instruction set, communication commands and memory organisation. Now even small machines can be built in a consistently modular way, reducing the cost to enhance, expand or customise machines without a complete redesign of the control system.
Entry-level modular PLC, compatible with CJ1G/H-series
CPUs with built-in pulse I/O for fast and easy motion control, or with Ethernet interface for easy integration.
IEC 61131-3 Structured Text programming, extensive function block libraries
Transparent communication routing through different networks
CompactFlash memory card slot for data storage and program exchange.
Integrated Loop Control and Sequence Control
An engine for controlling process variables (e.g., temperature, pressure, flowrate) is built into the CPU Unit together with the engine for executing sequence control, delivering high-speed sequence control and high-speed, advanced loop control in a single Unit.
• Function block programming for easy engineering
• Seamless integration of sequence control and loop control
• HMI windows can be simply generated from function blocks automatically
• Control functions have the added ability to control multiple loops
• Consolidating the proven CS series loop-control technology
• Effective maintenance functions
• Low-cost solution for controlling multiple loops
CJ2M for basic machine automation
The CJ2M Series is ideal for packaging and general machine automation needs. Connectivity is assured thanks to the built-in USB port and the choice of Ethernet and RS-232C/422/485 interfaces on the CPU.
• Always accessible through standard USB port
• Standard Ethernet port with EtherNet/IP Data Link function
• Wide range of program capacities from 5K steps to 60K steps
• Serial option board
• Dedicated function block memory ensures efficient execution of function block software modules
Suitable for any job: the rack-based PLC with over 200 types of I/O units
CS1 is Omron's most extensive PLC family, with a maximum capacity of 5120 'local' digital I/Os. Up to 7 expansion racks can be connected to a single CPU rack, bringing the maximum number of I/O units to 80. Any combination from over 200 models of digital I/Os, analog I/Os, control units and communication units can be mounted in any order. The huge instruction set and function block library allow you to write very compact programs, using any mix of IEC 61131-3 Structured Text and ladder language.
• Fast CPUs with large program capacity
• Extensive choice of special function units for motion- and temperature control, and special communication processing
• IEC 61131-3 Structured Text programming, extensive function block libraries
• CompactFlash memory card slot for data storage and program exchange
• Easy migration from C200H systems; re-use your existing I/Os
The dual-redundant PLC system for never-fail control
CS1D adds a number of dual-redundancy options to the well-proven CS1 architecture to ensure around-the-clock operation without minimal downtime. Duplex CPUs, with or without loop control functions, are continuously cross-checked for errors, without the need for special programs to be written by the user. An even simpler way to increase system availability is to use dual power supply units. Hot swapping of CPUs, power supplies and I/O units allow system maintenance with little or no process interruption.
Choose the level of redundancy needed; CPU, power supply, communication
No special programming or software tools required
Hot-swapping of I/O units
All standard CS1 I/O units can be mounted
Ideal for control of power generators, water supply utilities, 24/7 production.
Complete and robust machine automation
The heart of the new automation platform is the Sysmac NJ 5 machine automation controller. A completely redesigned hardware system with a powerful Intel® Atom™ processor proven for harsh environments shifts from a rigid ASIC based architecture to an adaptable and scalable software centric design. This ultra-compact market leading technology gives you ultimate flexibility without compromising on the traditional reliability and robustness that you have come to expect from Omron PLC's.
Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.
Key Features:
• Advanced motion features
• CPU performance
• Quick response to customer needs
• Unique application solutions
Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.
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Key Features:
• Logic simulation
• Motion simulation
• Stable operation and reliability
• Quick and predictable start-up time |
Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.
Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic
Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.
Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port
Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.
Industry Standards and Global Conformance
Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.
Wireless LAN units
NS HMI Series
EtherNET Cables
EtherNET accessories
Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.
NJ machine controller with integrated Robotic functions
The NJ Robotics controller is the core of the system architecture which uses the EtherCAT bus to provide the highest motion performance for demanding packaging applications.
The controller is able to control up to 8 robots by providing independent or synchronized movements with the others motion devices installed in the machine, such as single servo axis or group of axes.
The integration of the NJ-Robotics controller with the G5 servo systems allows you to achieve the maximum throughput in your Pick & Place applications by taking all the advantages provided by and the kinematics structure of the Delta robots.
The synchronization with multiple conveyors can be realized very easily by using specific commands which have been specially developed to optimize the cycle time of the Pick & Place applications that use Delta robots.
Robotics functions
In addition to the standard NJ functions, the Robotics CPU provides a set of specific function blocks to control multiple delta robots machine. The system allows to define the kinematics parameters to control any kind of Delta-3 robot, with or without rotational axis, and you can even create dedicated user coordinate systems to simplify the programming. The performance of the Pick & Place trajectories and any related synchronization with the conveyors can be optimized thanks to smart time-based motion commands developed specifically to match the widest through-put needs.
Key features:
• Integrated Delta Robot control
• Control of up to 8 Delta robots in 2 ms/ 4 Delta robots in 1 ms
• Conveyor tracking function
• Automatic workspace check
Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.
Key Features:
• Advanced motion features
• CPU performance
• Quick response to customer needs
• Unique application solutions
Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.
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Key Features:
• Logic simulation
• Motion simulation
• Stable operation and reliability
• Quick and predictable start-up time |
Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.
Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic
Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.
Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port
Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.
Industry Standards and Global Conformance
Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.
Wireless LAN units
NS HMI Series
EtherNET Cables
EtherNET accessories
Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.
NJ machine controller with SQL Client functionality
The DB Connection function allows the NJ Machine Controller to directly access SQL Database on a server connected to the built-in EtherNet/IP port by executing DB instructions
• DB Connection services to insert, update, select to/from relational database
• Oracle Database of Oracle Corporation and SQL Server of Microsoft Corporation are supported
• No additional software, hardware or Server Middleware is required
• A single NJ-series CPU Unit can access up to three databases on up to three servers
• Log File of special instructions and processing into SD Card
• Fail-Safe design against information exchange error or power interruption: data can be spool into non volatile memory
Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.
Key Features:
• Advanced motion features
• CPU performance
• Quick response to customer needs
• Unique application solutions
Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.
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Key Features:
• Logic simulation
• Motion simulation
• Stable operation and reliability
• Quick and predictable start-up time |
Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.
Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic
Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.
Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port
Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.
Industry Standards and Global Conformance
Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.
Wireless LAN units
NS HMI Series
EtherNET Cables
EtherNET accessories
Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.
NJ machine controller with SQL Client functionality
The DB Connection function allows the NJ Machine Controller to directly access SQL Database on a server connected to the built-in EtherNet/IP port by executing DB instructions
• DB Connection services to insert, update, select to/from relational database
• Oracle Database of Oracle Corporation and SQL Server of Microsoft Corporation are supported
• No additional software, hardware or Server Middleware is required
• A single NJ-series CPU Unit can access up to three databases on up to three servers
• Log File of special instructions and processing into SD Card
• Fail-Safe design against information exchange error or power interruption: data can be spool into non volatile memory
Real-Time OS
The NJ-series hardware has been designed to adapt to the quickly changing demands of a machine automation controller. A typical system built around an application specific integrated circuit can be difficult to change and enhance. The NJ series uses the proven Intel® Atom™ processor to allow real-time improvements to the cores of the system. This adaptability virtually guarantees a future-proof system that can lead today's automation technology and trends.
Key Features:
• Advanced motion features
• CPU performance
• Quick response to customer needs
• Unique application solutions
Accurate and Precise
Because Omron developed every aspect of the control core, run-time is predictable and reliable with no instability caused from third party code. With this advantage, NJ-series functions can be accurately and precisely predicted for real world operation. Features such as CAM profile simulations that provide not only position data, but additionally velocity, acceleration and jerk give a detailed prediction of how the machine motion will actually perform. Only Omron can deliver such a stable and efficient controller, ensuring your application will behave as desired.
|
Key Features:
• Logic simulation
• Motion simulation
• Stable operation and reliability
• Quick and predictable start-up time |
Motion and Logic in ONE
With a powerful processor comes multiple systems integrated into one controller. Providing advanced motion control with proven machine logic in one unit gives your machine the ultimate advantage. The NJ-series seamlessly combines two prominent application requirements to reduce hardware and development cost. Handshaking and other intermediate steps needed with multiple systems that create overhead, inefficiency and delay are eliminated while functionality and performance are increased. Sequence control, motion control, and I/O refreshing are all executed in the same control period. This enables precise sequence and motion control in a fixed period with minimal deviation.
Key Features:
• Increased control
• Comprehensive motion and logic function set
• One program for motion and logic
Advanced Hardware Design
Building on Omron's reputation for quality and innovation, the NJ-series is designed to be a solid performer in the class of machine automation controllers. Fan-less operation with efficient heat dissipation eliminates mechanical failure and extends the life of the system. Ports such as Ethernet and USB provide a standard interface for connection and communication. An SD memory card slot integrated in the CPU provides a common media for data storage. Backwards compatibility is provided with most CJ type IO units for easy upgrade and a full range of available and existing unit types.
Key Features:
• Class leading compact size
• Front facing connections for efficient panel design
• Standard feature Ethernet/IP port
• Standard feature EtherCAT Master port
Proven Technology
Developed from years of experience, the NJ-series combines the newest technology with the stability and performance of yesterday's PLC's. Built upon the knowledge and success of previous controllers, the NJ-series advances with improvements such as task scheduling, error processing, synchronized control and multitasking. The NJ-series system provides the hardware reliability that you expect from a PLC with the flexibility and power of a machine automation controller.
Industry Standards and Global Conformance
Standard IEC 61131-3 based programming languages are supported and motion control instructions that are based on PLCopen standards and an Instruction set (POU's) that follow IEC rules are provided. Hardware compliance with EMC and EC directives ensure your system will operate according to widely accepted regulations. Global standards conformance combined with Omron's extensive worldwide support network allows your machine to comply with a variety of international markets without limitations.
Wireless LAN units
NS HMI Series
EtherNET Cables
EtherNET accessories
Sysmac StudioCreated to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface.
Integrated safety into machine automation
The Sysmac automation platform integrates the safety solution within our one connection and one software concept. One connection is realised though the use of Safety over EtherCAT - FSoE - protocol. The one software is achieved by using the Sysmac Studio for configuration, programming and maintenance. The NX safety system consists of safety controller and safety I/O units. Both the safety controller and safety I/O can be freely distributed in an I/O rack throughout the network, mixing them in any combination with standard NX I/O.
• The safety controller meets Category 4, PLe according to the EN ISO 13849-1 and SIL3 according to the IEC 61508
• Up to 8 safety input points per unit
• Safety Function Blocks conforming with IEC 61131-3 standard programming
• PLCopen Function Blocks for safety
• Integration in one software, Sysmac Studio
One Machine Software
Created to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring in a simple interface. This advanced tool drives the powerful new NJ-series machine automation controller giving you total control of the entire machine with one single and easy to use software. Network configuration, motion control, sequencing, machine monitoring and simulation are some of the key features integrated into the Sysmac Studio software package. One software to control and configure the entire machine with a single connection gives you the power and efficiency to develop and create like never before.
CJ2H for high speed, high capacity
The CJ2H series is ideal for advanced machine automation needs, such as those required in image processing inspection of electrical components and high speed sorting on conveyors.
CJ2H has special instructions that provide direct data access to high-speed analog I/O units and serial communication units. Position Control units can be synchronised for coordinated control of up to 20 axes.
• Always accessible through standard USB support
• Standard Ethernet port with EtherNet/IP Data Link function
• High program capacity of up to 400K steps
• Higher precision for machine operation and processing quality
• Immediate refreshing of basic I/O ensures real-time processing
• High data memory capacity of up to 832K words
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We have launched another attractive and multi-functional TC controller in DIN Rail format with removable socket. The E5DC with a single loop follows the outstanding control performance of the E5_C... Read more...
Omron
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NJ series
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ADAM-4000
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ADAM-6100PN
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Soft Starter
